The CATPRO 5000 performs automated in-line visual inspection on a wide range of substrates for diesel and gas applications. By combining a hi-end imaging platform and custom software with high quality hardware, the CATPRO 5000 provides a complete package for in-line plug inspection. It will detect plugs in parts with up to 900 CPSI, while the parts continue moving down the production line at rates of up to 1200 parts per hour (one every 3 seconds).
The value doesn’t stop at inspection. With its integrated SQL data base and customized reporting the information gathered is available for immediate or future reference. By storing all of the data gathered on every part the CATPRO 5000 is a repository for part information and provides a convenient, effortless method for tracking parts and part quality.
The CATPRO 5000D is an inexpensive and reliable way to achieve 100% plug inspection and to ensure the quality of your products to your customers. The 5000 is an industry proven inspection tool. The first factory installation was in 2001. The original system is still in operation today after inspecting more than 250,000,000 parts with no known inspection failures.
• Advanced Reporting
• Gauge R&R of 5%
• In-line Installation
• Continuous Operation
• Pro Series Software
• Fully Enclosed and Protected
• Supplied with or without a Conveyor
INSPECT FOR
• Plugs
• Optical Leaks
• Face Crack (limited)
APPLICABLE SUBSTRATES
• Gasoline
• Diesel
• Nearly any contour shape
• 5000D - 1.75” to 7” diameter x 12” height
• 5000HD - 3.50” to 15” diameter x 20” height
ACCESSORIES
• Pass-Through Conveyor
• Failed Part Diverter
• Cell Density Measurement Module
• Floor Mounting Frame
• Stainless Steel Enclosure
INTERFACE REQUIREMENTS
• Conveyor part transport system
• Stable mounting location
• Reject mechanism
• Part infeed must maintain a minimum separation between parts and minimum part pitch
• 110 or 220 VAC 1PH 50-60 Hz
• SSR-based discrete I/O for PLC interface
• Ethernet connection for data retrieval, remote control & monitoring